4 Challenges Faced by the Corrugation Industry and How ERP Solutions Overcome Them

The corrugation industry plays a crucial role in manufacturing, providing essential materials for packaging and keeping safe products during transportation. Corrugated boxes and sheets are used in a variety of industries, including food and beverage, electronics, automotive, and healthcare, to name a few. However, like any industry, the corrugation industry also faces its own set of challenges. In this blog post, we will explore the top four challenges faced by executives in the corrugation industry and how implementing enterprise resource planning (ERP Solutions), business intelligence (BI), and advanced planning and scheduling (APS) systems can help address these challenges.

Challenge #1: Redundancy of work due to manual data entry.

Manually entering data can be a time-consuming and tedious process, and it is also prone to errors. It can lead to redundancy of work as the same information needs to be entered multiple times by different individuals, leading to a waste of resources. Implementing a customized ERP system for the corrugation industry can help automate data entry and reduce the risk of errors. It can also streamline business processes, and eliminate the need for multiple individuals to enter the same data. An ERP system can integrate different functionalities, such as accounting, inventory management, and customer relationship management, into a single platform. This can improve efficiency and enable better decision-making through the availability of real-time data.

Challenge #2: Lack of integration among different systems.

Using multiple, disconnected systems can lead to difficulties in communication and data sharing among different departments. This can interfere with the smooth functioning of the business and lead to a lack of transparency. A comprehensive ERP system that covers end-to-end processes can help overcome these challenges by providing a single platform that covers all areas of the business. This can improve efficiency and enable better decision-making through the availability of real-time data. An ERP system can also help in reducing the complexity of the business by integrating different functionalities, such as supply chain management, production planning, and quality control, into a single platform.

Challenge #3: Lack of visibility between finance and production departments.

Different systems used by the finance and production departments can lead to miscommunication and lack of transparency. BI and APS systems can help overcome this challenge by providing greater visibility and data analysis capabilities. BI systems can collect and analyze data from various sources and present it in a visual format, such as charts and graphs. This can enable better decision-making and improve communication among different departments. APS systems can help in the planning and scheduling of production, enabling the optimization of resources and reducing lead times.

Challenge #4: Efficiency is crucial for businesses to run smoothly and effectively.

When processes are inefficient, it can result in a loss of productivity and profitability. To address this issue, companies may choose to implement enterprise resource planning (ERP) and advanced planning and scheduling (APS) systems. These systems can help streamline processes and improve efficiency by providing a comprehensive overview of the business, allowing for better planning and resource allocation. In addition, the use of these systems can reduce redundancy and streamline business processes, resulting in increased accuracy and reliability of data. Moreover, APS systems can be particularly useful in identifying bottlenecks and inefficiencies in the production process, which can then be addressed through the implementation of corrective actions. By addressing inefficiencies and streamlining processes, businesses can improve their overall performance and success.


In conclusion, the corrugation industry faces several challenges that can restrict its growth and profitability. Implementing ERP, BI, and APS systems can help overcome these challenges by providing automation, integration, visibility, streamlining of processes, and comprehensive coverage of the business. Choosing the right combination of solutions or the right partner is essential. Various vendors are offering different solutions, and it is essential to carefully look over your business requirements and choose a system that meets your needs. It is also essential to ensure that the system is user-friendly and easy to use, as this can help in the adoption of the system by the employees.

Manufacturing business owners and executives in the corrugation industry should consider implementing these systems to improve their business operations and decision-making. With the right tools and systems in place, the corrugation industry can overcome challenges and achieve greater efficiency and profitability.