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Discrete Manufacturing
Discrete Manufacturing Solution
Optimizing Efficiency in Discrete Manufacturing with a Competative Edge
Discrete manufacturing involves the production of distinct items such as cars, computers, and household appliances. This method of manufacturing is characterized by the assembly of individual parts into finished products, requiring precision, flexibility, and efficient resource management. Each item is produced separately and can be counted and tracked individually.
At Pentagon IT Runway, we offer advanced ERP solutions tailored specifically for the discrete manufacturing industry. Our solutions help manufacturers streamline operations, enhance production efficiency, and ensure high-quality output. Whether you’re dealing with complex assemblies or high-volume production, our ERP system is designed to meet your unique needs.
Features of Discrete Manufacturing
Features
This module covers all aspects of your business's financial operations. It is tailored and configured to meet the specific requirements of your business, featuring enhanced workflows to streamline and enrich the approval processes, ensuring efficient and accurate financial management.
The Fixed Assets module provides a reliable and efficient solution for process manufacturers, ensuring all fixed assets are managed effectively to support continuous production and drive overall business performance.
In the process manufacturing industry, our maintenance module plays a crucial role in maintaining the continuous flow of production. It schedules and tracks preventive maintenance activities, ensuring that all equipment and machinery receive timely inspections and servicing. This proactive approach helps to detect and address potential issues before they lead to costly breakdowns, thereby reducing downtime and extending the lifespan of the machinery.
This module comprehensively covers the entire procurement process, from quotation to procurement, specifically tailored for the process manufacturing industry. It is designed to minimize the cost component of goods and services being procured locally. By handling all aspects of local purchasing, it ensures cost efficiency and accurate estimation of expenses based on the goods purchased.
Manage the procurement process for imported goods, ensuring compliance with international regulations and efficient handling of logistics.
Manage inventory levels efficiently with real-time stock visibility, minimizing stock-outs and ensuring prompt replenishments.
Handle the sales and marketing processes for exporting goods, ensuring compliance with international trade regulations and efficient logistics management.
Enhance customer satisfaction by providing a portal for customers to track orders, manage accounts, and communicate with your company.
This module offers a comprehensive and reliable solution for process manufacturers, ensuring all components work together harmoniously to streamline operations and elevate overall business performance.
Streamlines and optimizes the production process by managing and tracking each stage of manufacturing distinct items. It enables manufacturers to efficiently handle production planning, scheduling, and execution, ensuring that resources are utilized effectively, and production timelines are met.
Utilization of all available resources is maximized via a planning board, guaranteeing efficient resource management. Additionally, the work order list is employed to manage subsequent operations, enhancing the efficiency of factory and production workflows.
Ensure precise planning and scheduling of materials required for production, optimizing inventory levels and minimizing waste.
Ensure quality control and testing of materials and finished products, maintaining high standards and compliance with industry regulations.
Accurately calculate the costs associated with production, helping to maintain profitability and efficient resource allocation.
Facilitate seamless communication and collaboration with suppliers, improving procurement efficiency and supplier relationship management.
Provide comprehensive tools to optimize production planning and scheduling, ensuring that manufacturers can meet demand efficiently while minimizing costs. This module is linked to the production module for seamless integration and enhanced operational efficiency.
Handling of job allocation to pattern maker, marker maker, marker board maker. The workflow each person involved in the process of their jobs and the status of the current job. The coordinator has the visibility to monitor the team through the system. The sample development process is handled. Which handles external document uploads and visibility.
Sample Room
Handles both thread breakdown and operation breakdown. The get the operation breakdown the Standard minute value, operations, machines, and parts are taken into consideration for each style. The stitch count and the ticket are considered to get the thread breakdown.
Industrial engineering
The pilot run before the production to get the maximum productivity is termed as quick change over
Quick change over
The cut plan from the production planning tool is released by planning the critical operation “sewing”. On release of the cut plan the cutting plan is laid out and the production process starts. The bundled fabric is sent out to the production floor to sew. Post sewing the post-production activities like ironing, tagging etc. are carried out which is handled through the system.
Production
The use of a graphical interface with a drag and drop functionality, visualizing the available capacity and optimizing the line for specific products has made the planner’s life easier and production planning and scheduling simpler while also providing the organization with an optimum production blueprint. The features specific to apparel industry like time& action, learning curve etc. are dealt with it
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From receiving the enquiry from the buyer to placing the order confirmation by creating the initial and final cost sheet is seamlessly handled. The robust workflow engine built in the ERP enables the initial and final costing process to flow between departments like fabric, trims, sample room to collect the necessary information to create the initial and final cost sheets.
Merchandising