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Process Manufacturing
Manufacturing ERP Solution
ERP solution, specially developed for the Manufacturing industry needs
Process manufacturing is a production method that creates goods by combining raw materials, ingredients, or substances through a series of chemical, biological, or mechanical processes. This method is commonly used to produce bulk quantities of items such as chemicals, pharmaceuticals, food and beverages, petroleum products, and other materials that are typically homogeneous and cannot be easily disassembled into their basic components. Unlike discrete manufacturing, which produces distinct items like cars or computers, process manufacturing involves continuous or batch production where the final product is often the result of blending, mixing, heating, or chemical reactions. This manufacturing approach requires precise control over variables such as temperature, pressure, and ingredient ratios to ensure consistent product quality and compliance with industry standards.
At Pentagon IT Runway, we understand the complexities and unique demands of the process manufacturing industry. Whether you’re producing chemicals, pharmaceuticals, food and beverages, or other bulk goods, our advanced ERP and Siemens Advanced Planning and Scheduling software solutions are designed to streamline your operations and boost efficiency.
Features of Process Manufacturing
Features
Covers the end-to-end finance operations of the Business. The module would be customized & configured as per the client’s / Business requirement. Moreover, the workflows enabled to enrich the approval processes.
This module covers all fixed assets in the organization in detail to provide accurate information to the management about the assets.
The module is to ensure the machine in the factory is up and ready for operations at any given time and minimize the damage costs by making preventive maintenance, which enhances the machine operation time.
Quotation to procurement process is completely covered in the local purchasing to reduce the cost component of the goods and service they are willing to Purchase. Based on the goods purchased the cost component can be estimated.
Creation of the delivery plan and Quotation to procurement process is completely covered in the import purchasing to reduce the cost component of the goods that they are willing to Purchase with the suitable vendor and based on the selected vendor, creating of the PO# and the shipment plan. Based on the shipment plan, we need to option the possible forwards. Based on this Goods’ cost will be calculated.
The module has been reconfigured to increase profitably by reducing the operations inventory cost and stock holding cost. However, to improve production the workflow enables excess material requests and other material requests.
The marketing module is core idea is to maximize customer satisfaction by providing the services along with the expected quality goods therefore which is tightly integrated with the related core areas to ensure that the goods required are produced and delivered on time to maintain the high FTT. Even this module covers customer handling as well.
Allowing you to maintain communication with all your customers and track their inquiries in one platform with real-time updates.
The sample module is the Core of the business where all the component of the business has been created based on this module. The module is tightly integrated with the production and the Masters such as BOM and routines to provide the necessary path to optimize the information Flow in the ERP
Webbing, Brading, Tipping, High Bulk, Covering, Beam Wrapping, Jacquard, Woven, Knitted), Printing + Packing - Considering the Resource Group , Product Group , and Shade Groups to Maximize the production hours and the productivity by minimizing the no of changeovers in the factory floor. Moreover, to meet the customer deadlines to get maximum customer satisfaction.
Streamlines and optimizes the production process by managing and tracking each stage of manufacturing distinct items. It enables manufacturers to efficiently handle production planning, scheduling, and execution, ensuring that resources are utilized effectively and production timelines are met.
Managed via planning board to ensure the total available resources are utilized. Furthermore, the sub sequential operations can be used by the work order list to manage the factor and production.
Considering all possible paths to improve the material availability and reduce the stock holdings. This is directly having an impact on the profitability of the organization.
The modules are purely cross functional to ensure the goods that the business produced are the satisfactory level of the customer requirement. And this this integrated with the Purchasing to completion of the products.
Which is the final and confirming the product which we did is profitable or not for the business, here we are trying to ensure the expected costing is achieved or not, but having the reports
Allowing to maintain communication with all your suppliers in one platform with real time updates.
Handling of job allocation to pattern maker, marker maker, marker board maker. The workflow each person involved in the process of their jobs and the status of the current job. The coordinator has the visibility to monitor the team through the system. The sample development process is handled. Which handles external document uploads and visibility.
Sample Room
Handles both thread breakdown and operation breakdown. The get the operation breakdown the Standard minute value, operations, machines, and parts are taken into consideration for each style. The stitch count and the ticket are considered to get the thread breakdown.
Industrial engineering
The pilot run before the production to get the maximum productivity is termed as quick change over
Quick change over
The cut plan from the production planning tool is released by planning the critical operation “sewing”. On release of the cut plan the cutting plan is laid out and the production process starts. The bundled fabric is sent out to the production floor to sew. Post sewing the post-production activities like ironing, tagging etc. are carried out which is handled through the system.
Production
The use of a graphical interface with a drag and drop functionality, visualizing the available capacity and optimizing the line for specific products has made the planner’s life easier and production planning and scheduling simpler while also providing the organization with an optimum production blueprint. The features specific to apparel industry like time& action, learning curve etc. are dealt with it
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From receiving the enquiry from the buyer to placing the order confirmation by creating the initial and final cost sheet is seamlessly handled. The robust workflow engine built in the ERP enables the initial and final costing process to flow between departments like fabric, trims, sample room to collect the necessary information to create the initial and final cost sheets.
Merchandising